44 research outputs found

    1D Printing of Recyclable Robots

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    Unshackling evolution: evolving soft robots with multiple materials and a powerful generative encoding

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    In 1994 Karl Sims showed that computational evolution can produce interesting morphologies that resemble natural organisms. Despite nearly two decades of work since, evolved morphologies are not obviously more complex or natural, and the field seems to have hit a complexity ceiling. One hypothesis for the lack of increased complexity is that most work, including Sims’, evolves morphologies composed of rigid elements, such as solid cubes and cylinders, limiting the design space. A second hypothesis is that the encodings of previous work have been overly regular, not allowing complex regularities with variation. Here we test both hypotheses by evolving soft robots with multiple materials and a powerful generative encoding called a compositional pattern-producing network (CPPN). Robots are selected for locomotion speed. We find that CPPNs evolve faster robots than a direct encoding and that the CPPN morphologies appear more natural. We also find that locomotion performance increases as more materials are added, that diversity of form and behavior can be increased with di↵erent cost functions without stifling performance, and that organisms can be evolved at di↵erent levels of resolution. These findings suggest the ability of generative soft-voxel systems to scale towards evolving a large diversity of complex, natural, multi-material creatures. Our results suggest that future work that combines the evolution of CPPNencoded soft, multi-material robots with modern diversityencouraging techniques could finally enable the creation of creatures far more complex and interesting than those produced by Sims nearly twenty years ago

    Femtosecond laser fabricated nitinol living hinges for millimeter-sized robots

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    Nitinol is a smart material that can be used as an actuator, a sensor, or a structural element, and has the potential to significantly enhance the capabilities of microrobots. Femtosecond laser technology can be used to process nitinol while avoiding heat-affected zones (HAZ), thus retaining superelastic properties. In this work, we manufacture living hinges of arbitrary cross-sections from nitinol using a femtosecond laser micromachining process. We first determined the laser cutting parameters, 4.1 Jcm^-2 fluence with 5 passes for 5 um ablation, by varying laser power level and number of passes. Next, we modeled the hinges using an analytical model as well as creating an Abaqus finite element method, and showed the accuracy of the models by comparing them to the torque produced by eight different hinges, four with a rectangular cross-section and four with an arc cross-section. Finally, we manufactured three prototype miniature devices to illustrate the usefulness of these nitinol hinges: a sample spherical 5-bar mechanism, a sarrus linkage, and a piezoelectric actuated robotic wing mechanism.Comment: 6 pages, 6 figures, submitted to IEEE RA-

    A Compact Acoustic Communication Module for Remote Control Underwater

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    This paper describes an end-to-end compact acoustic communication system designed for easy integration into remotely controlled underwater operations. The system supports up to 2048 commands that are encoded as 16 bit words. We present the design, hardware, and supporting algorithms for this system. A pulse-based FSK modulation scheme is presented, along with a method of demodulation requiring minimal processing power that leverages the Goertzel algorithm and dynamic peak detection. We packaged the system together with an intuitive user interface for remotely controlling an autonomous underwater vehicle. We evaluated this system in the pool and in the open ocean. We present the communication data collected during experiments using the system to control an underwater robot.National Science Foundation (U.S.) (NSF 1117178)National Science Foundation (U.S.) (NSF IIS1226883)National Science Foundation (U.S.) (Award 112237

    Compliant Electric Actuators Based on Handed Shearing Auxetics

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    In this paper, we explore a new class of electric motor-driven compliant actuators based on handed shearing auxetic cylinders. This technique combines the benefits of compliant bodies from soft robotic actuators with the simplicity of direct coupling to electric motors. We demonstrate the effectiveness of this technique by creating linear actuators, a four degree-of-freedom robotic platform, and a soft robotic gripper. We compare the soft robotic gripper against a state of the art pneumatic soft gripper, finding similar grasping performance in a significantly smaller and more energy-efficient package.Boeing CompanyNational Science Foundation (U.S.) (grant numbers NSF IIS- 1226883)National Science Foundation (U.S.) (grant numbers NSF CCF-1138967

    Multicellular Machines: A Bio-Inspired Approach To Electromechanical Design And Fabrication

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    Multi-cellular organisms have exploited a simple but powerful design concept: the regular tiling of a relatively small number of individual cell types yields assemblies with spectacular functional capacity. This capability comes at the cost of substantial complexity in design synthesis and assembly, which nature has addressed via developmental processes and evolutionary search. I will describe my application of these ideas to electromechanical systems, which has led to the development of various electromechanical cell types, assembly strategies, and design synthesis tools inspired by lessons from Ecology and Evolutionary Biology

    Printable Hydraulics: A Method for Fabricating Robots by 3D Co-Printing Solids and Liquids

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    This paper introduces a novel technique for fabricating functional robots using 3D printers. Simultaneously depositing photopolymers and a non-curing liquid allows complex, pre-filled fluidic channels to be fabricated. This new printing capability enables complex hydraulically actuated robots and robotic components to be automatically built, with no assembly required. The technique is showcased by printing linear bellows actuators, gear pumps, soft grippers and a hexapod robot, using a commercially-available 3D printer. We detail the steps required to modify the printer and describe the design constraints imposed by this new fabrication approach.National Science Foundation (U.S.) (Grant IIS-1226883)National Science Foundation (U.S.) (Grant CCF-1138967
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